PP Plastic Packing Belt Double Output Making Machine
PP Packing Strap Production Line
Process Flow of PP Packing Strap Production Line:
①Material→②Stirring raw material→③Pre crystallization drying→④Extruding→⑤Cooling→⑥Oven preheating→⑦Primary stretching→⑧Secondary stretching→⑨Embossing→⑩Hot forming→⑪Cooling→⑫Winding(finished product)
Machine Description:
PP strapping machine,using the recycling bottle slices as raw materials by making them melt directly,which reduces the course of raw material-making.
PP Packing Strap Production Line Details:
| No. | Name | Qty |
| 1 | Vacuum feeder | 1 set |
| 2 | Hopper dryer | 1 set |
| 3 | Single Screw Extruder | 1 set |
| 4 | Screen Changer | 1 set |
| 5 | Die Head | 1 set |
| 6 | Cooling Water Tank | 1 set |
| 7 | First haul-off device | 1 set |
| 8 | Stretching Oven | 1 set |
| 9 | Second haul-off device | 1 set |
| 10 | PLC Control System | 1 set |
| 11 | Shaping Oven | 1 set |
| 12 | Cooling System | 1 set |
| 13 | Third Haul-off Rollers | 1 set |
| 14 | Winder | 2 sets |
1. Extruder
--- PP two straps extrusion needs 75/30 single screw extruder.
--- Special design screw structurer could extrude PP materials smooth, not create excessive shear molecular structure, and ensures the strength of the packing belt.
2. Screen Changer ,Extrusion Mold and Cooling Tank
--- Automatic hydraulic screen changer, non-stop screen changing.
----Waater tank is mad of 304 stainless steel materials.
----The water is heated by water tank heating unit
3. Extrusion Mold
--- Good quality and special treatment
----Produce different sizes of strpas.
----1-10 straps extruding, according to customer request and straps size.
4. Hual-off Rollers
----Gear transmission
----Chromed rollers
5. Shaping Oven
---Forced air blowing system
---Inverter control
---Good heat-preservation
6. Winder
---PLC winding machine
---Winding weight as customer needs
--- Winder could be designed into servo motor unit, inverter motor unit and torque motor according PET or PP materials and with customer's request.
Parameters of PP 1 to 2 production machine:
| 1 | Materials | Polypropylene PP raw material pellets, recycled pellets. |
| 2 | Product | PP strap (1 mould for 2 straps) |
| 3 | Capacity | 100-120kg/h |
| 4 | Total install power | 80kw, (actual power consumption is 40-50%) |
| 5 | Strap width | 5mm-19 mm |
| 6 | Thickness | 0.4 mm-1.2 mm |
| 7 | Manpower | 2person/shift |
| 8 | Workshop required | L (28m) ×W (2m) ×H (4m) |
| 9 | Cooling water | ≤20℃,≥0.3Mpa, 5-8Ton/hr |
| 10 | Compressed air | 0.5-0.8Mpa |
| 11 | Power source | 380V, 50Hz, 3Phase (according to customer requirement) |
| 12 | Electric components | Schneider |
| 13 | Inverter | INVT |
| 14 | Switches | Fotek |
| 15 | Motor power | Siemens |
| 16 | Machine frame | 100*100*2.5 mm(GB quadrate pipe) |
Features of PP Strap Making Machine:
1.Screw with compression ratio especially for PP, gradually changing diameter and deeper thread groove at the melting part.
2. Gearbox with hardened gears; Die can be precisely adjusted to ensure stable production and smooth surface of straps.
3. Stainless steel cooling trough with four thermo treatment processes displaces the traditional one;
4. Haul off rollers with bigger size ensure the quality of products;
5. New rolling technology overcomes the shortcomings of traditional rolling machine like high gradient and bending delection;
6. Laser embossing roller makes clear and even patterns.
7. Special designed extrusion die & mould; And the improved screen changer realize non-stop screen changing, and without material leakage.
Advantages for PP Strap Making Machine:
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Special twin screw extrusion technology and single screw extrusion technology can be choosing as per customer needs.
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Process 100% recycled PP bottle flakes or pellets.
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Even plasticization and stable extrusion with PLC automatic control for the full line.
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1-10 straps extruding, according to customer request and straps size.
- Produce monofilament by changing some parts.
- Servo or torque motor for winding machine are available.
Samples of Final Products of PP Strap Band/Belt Extrusion Line/ PP Strap Band/Belt Extrusion Machine
Outstanding Advantages of PP Straps:
Strong tension: Strong tensile resistance, can withstand 0.5 to 8.5 tons of tension, so it can replace traditional steel belt.
Shock resistance: because of its ductility and recovery after deformation, the fiber packing belt absorbs shock energy better than the steel belt, and it won't loosen after the cargo contracts or expands. After the package, it can be kept unloose for a long time, and can absorb the vibration energy in the transportation effectively, which ensures that the goods have excellent impact resistance during long-distant transportation.
Safety: it is light and soft, and it no need to be used with gloves. When it is cut off, it does not blip, which will prevent to injure transporting workers and customers. Because of its soft texture, used belts are not only easy to be handled, but also the flexible texture can protect the surface of the product from scratch.
No rust no degenerating: fiber packing tape can withstand the changes of various climate conditions, and can work under 130ºC. It has good corrosion resistance, also can work in seawater, never contaminate your products.
Low cost: the cost of packing tools is low, only a simple tool is needed, and the wear is small, and the maintenance cost is low.
Applications of Final Products of PP Strap Band/Belt Extrusion Line/ PP Strap Band/Belt Extrusion Machine
PP packing strap is widely used in packing applications, it can replaced the steel strap for packing application, as its good tensile strength, flexible, low prolongation rate, good performance of high temperature resistant, non-rustiness, and low use-cost, etc, it is used in steel, construction material, chemical fiber, paper making, tobacco, agriculture, election, etc.
We also supply related auxilliary machines, such as mixer, screw feeder, hopper dryer, etc.
Package and Delivery:
Service and Support:
1. Pre-sales Service:
* Showing the production video
* Supply the FAQ questions
* Project evaluation
* Marketing trends analysis
* Showing our customer's factory in local
* Visit our company
2. During-manufacturing
* Provide layout and engineering condition
* Inform the schedule of production
* Test machine before shipment
* Sending photos before loading
3. After-sales Service
* Overseas installation
* Training the workers
* Build customer database to tracking machine conditions
* Space parts supply in soonest time
* Visit customer and solve the problems they have
* Teach the products care and maintenance skills
FAQ:
Q: Is your company factory or trade company?
A: we are factory, we are engaged in this business for 20 years, we also have our own PET straps factory.
Q: What is the procedure when you buy our machine?
A:Confirm the technology and machine configure -----confirm price----sign contract and make PI---send down payment - start to make machine---inform you before machine finish-you come our factory to check the machine---you accept the machine ----finish payment-exporting---send our technicians to your factory install the machine---answer your question all the using time and supply spare parts with cost only.
Q: Can you guarantee your quality?
A: Of course. We are the manufacture factory. More importantly, we put a high value on our reputation. Best quality is our principle all the time. You can be assured on our production completely.
Q: What is the payment term?
A: The best way for both of us is 30% T/T deposit and 70% T/T balance payment before shipping, since we will test the machine before shipping. Of course, you can choose the way that more convenient (Payment terms: T/T, L/C, Western Union etc.)
Company Profile:
Shenzhen Jiatuo Plastic Machinery Co., Ltd, specilizing in PP & PET Strap production and development for more than 20years.
Products consist of PET/PP Strap Making Machine, Rattan Making Machine, Handheld Strapping Machine, Plastic Coating Machine, high-precision Plastic Embossing Roller, PP & PET Strap Winder, Tensile Testing Machine, Strap Printing Machine, Plastic Extrusion Screen Changer, Extrusion Machine Parts, automatic suction machine, screw feeder, crusher, etc; Automatic wrapping machine, automatic packing machine, automatic packing machine for all bags and automatic packing machine; High grade, high-strength and environment-friendly PP machine, PP packing belt, pet plastic steel belt and other packaging materials.
The target of Jiatuo Machinery Co., Ltd. is to offer the best quality machines to the customers from all over the world. With the advanced technology, experienced engineers and skilled workers, we have the capability to manufacture specific machines according to customer's requirement.
Excellent quality and professional service is the promise made by Jiatuo Machinery Co., Ltd. to new and old friends.
We welcome new and old customers from all walks of life to contact us for future business relationships and achieving mutual success!
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PLC Control Easy Operation High Capacity PP Flexible Strapping Equipment/Flexible Strapping Production Line Images
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